URS6 + RS6 = URRSS66 Avant?

Document and share your build!

URS6 + RS6 = URRSS66 Avant?

Postby jolio1994 » Sun Oct 27, 2019 9:38 pm

Figured I was going to make my way over here sooner or later so... :we:

-1995.5 S6 Avant
-C5 RS6 BCY Engine
-Stock Motronic 7.1.1 / Harness
-Steveken Adapter
-Ringer Racing Stage 4+ Clutch
-Top Mount Single Turbo (The more I look into it the more I want to run a T72/T76)
-Hellcat Fuelpump

*Stock injectors for now, will max out around 600hp. 1000cc later down the road once I get it running and driving

This beast of an engine had 282,000 miles on it, but since I sold my RS6... it would only make sense to have the BCY heart put into another Audi. Joy :boom:
Image20190914_164715 by Joel Francisco
Image20190915_194829 by Joel Francisco

Messy as f*ck
Image20190915_201407 by Joel Francisco

Got that BCY bug... 7hr's round trip to Pennsylvania.
Image20190919_174938 by Joel Francisco

And another 6hr's to New York to buy a 2.7T 01e parts car (Yup, drove her back.. just don't stall it. The starters no bueno).
Image20191021_102640 by Joel Francisco

God I dreaded cleaning this, but it's all I can do while I wait for the adapter kit...
Image20191027_151915 by Joel Francisco
Image20191027_192549 by Joel Francisco
Image20191027_193725 by Joel Francisco

And now we wait... the N/A 40v exhaust manifolds are on there way and should show up by the end of this coming week ALONG with the SteveKen Adapter Plate Kit. I'll then matte (?) up the 4.2 to the 01e in the car, set the driveshaft/trans angle, and fabricate some engine mounts!

jolio1994
 
Posts: 20
Joined: Feb 7, 2018

Re: URS6 + RS6 = URRSS66 Avant?

Postby themagellan » Sun Oct 27, 2019 11:02 pm

This is going to be AWESOME! Will be following closely - hope everything goes smoothly (As can be expected)
User avatar
themagellan
 
Posts: 829
Joined: Mar 5, 2013

Re: URS6 + RS6 = URRSS66 Avant?

Postby PRY4SNO » Tue Oct 29, 2019 7:41 am

As mentioned elsewhere, this is going to be a beast. Can't wait to see this thing rip around.
Find me on Instagram @pry4sno

|| 2010 Golf Sportwagen TDI /// Farmenwagen
|| 1992 80 quattro 20v /// Eventual AAN'd Winter Sled
|| 1990 Coupe quattro /// Because Racecar

|| Spare parts for sale
User avatar
PRY4SNO
 
Posts: 2266
Joined: Mar 3, 2013
Location: Edmonton, AB

Re: URS6 + RS6 = URRSS66 Avant?

Postby jolio1994 » Tue Oct 29, 2019 10:50 pm

I am foreseeing a multitude of issues, but I'll hold off on spilling the beans until I get the adapter plate and engine in the car.

Everything so far has a workaround, but damn, the cost is really adding up in my head.
jolio1994
 
Posts: 20
Joined: Feb 7, 2018

Re: URS6 + RS6 = URRSS66 Avant?

Postby Marc » Thu Oct 31, 2019 5:18 pm

lol. I dont think any of this adds up to a 'cheap build'. I hope thats not a shock :)

rooting for you. done right this car will rip.
Marc Swanson
Proprietor, EFI Express

Image
Marc
 
Posts: 1571
Joined: Feb 27, 2013

Re: URS6 + RS6 = URRSS66 Avant?

Postby jolio1994 » Mon Nov 04, 2019 4:33 pm

The adapter plate has been lost in shipping (thanks UPS), all you had to do was ship it from Pennsylvania to New Jersey and you f*cked it up. Still trying to push ahead to get a better understanding of what I need.
-Those 40v NA headers I bought aren't going to work so It'll have to be tubular coming up from the side of the heads into a 4-1 collector on either side.
-Going to need some really really small engine mounts and while I'll be using the stock engine mount bracket points on the chassis, they're pretty much going to be laying on the subframe above the swaybar.
-Coolant crossover needs to be cut so I can route it away from where the exhaust manifold will come up.

Placement isn't finalized and will change slightly, but this is where I stand (for the most part)

Image20191104_150947 by Joel Francisco
Image20191104_151027 by Joel Francisco
Image20191104_150812 by Joel Francisco
Image20191104_150804 by Joel Francisco
Image20191104_150840 by Joel Francisco
Image20191104_150852 by Joel Francisco
Image20191104_151600 by Joel Francisco
Image20191104_151122 by Joel Francisco
jolio1994
 
Posts: 20
Joined: Feb 7, 2018

Re: URS6 + RS6 = URRSS66 Avant?

Postby jolio1994 » Tue Nov 05, 2019 5:06 pm

A few fellow enthusiast tagged me in a FB group when this engine was offered for sale. After some talking with the owner I ended up buying the whole car minus fenders, front bumper, seats, brakes, and carbon trim. The rest is still there and aside from the engine/harness/ecu will be for sale in the near future. I'm going to see if a delicately placed cut in the stock RS6 exhaust manifold will allow me to route up the back of the head as a last last resort to clear everything, if not the Stainless will be the direction I go, thanks for the input!

I'll be picking it up this weekend and I swear school seems like it's slowing down, maybe I'll even get the adapter plate in (still lost) and can finally make head-way on this URS6!

Image20191105_091519 by Joel Francisco
jolio1994
 
Posts: 20
Joined: Feb 7, 2018

Re: URS6 + RS6 = URRSS66 Avant?

Postby jolio1994 » Sun Nov 10, 2019 5:07 pm

Picked up that RS6 last night and pulled the engine out today. URS6 progress is at a standstill until I can get that adapter plate in. Now I have an extra BCY 4.2 for when I blow up the O.G. one!
Image20191110_114735 by Joel Francisco
Image20191110_131736 by Joel Francisco
Image20191110_154010 by Joel Francisco
jolio1994
 
Posts: 20
Joined: Feb 7, 2018

Re: URS6 + RS6 = URRSS66 Avant?

Postby jolio1994 » Tue Nov 19, 2019 6:35 pm

Adapter plate came in today... I guess I know what I'm doing this weekend!

Image20191119_181022 by Joel Francisco
jolio1994
 
Posts: 20
Joined: Feb 7, 2018

Re: URS6 + RS6 = URRSS66 Avant?

Postby jolio1994 » Sun Nov 24, 2019 9:29 pm

It kinda fits! Had to cut out the subframe, but it's in there! Practiced making an engine mount bracket and it came out pretty damn good I think. Full penetration on the first practice piece, it's solid as a rock. Yes I know I need more practice, but hey this entire project is a first for me. I'll be moving the plate down 2" on the final piece to add a bushing but:
A. I'm still looking for something suitable (Any mounts that would work given the clearance would be greatly appreciated)
B. I just need something to begin tubular header and turbo mock-up.

Image20191124_115220 by Joel Francisco
Image20191124_134355 by Joel Francisco
Image2019-11-24_09-18-54 by Joel Francisco
Image20191124_200702 by Joel Francisco
Image20191124_200714 by Joel Francisco
Image20191124_201253 by Joel Francisco
jolio1994
 
Posts: 20
Joined: Feb 7, 2018

Re: URS6 + RS6 = URRSS66 Avant?

Postby varia » Mon Nov 25, 2019 11:15 am

If you can fit that thing in.... it will be a miracle itself. but it will rock!


What cart/dolly is this?
https://www.flickr.com/photos/150736981 ... 044817893/


Thank you
¯\_(ツ)_/¯

project 2226
varia
 
Posts: 330
Joined: Mar 19, 2013
Location: Los Angeles

Re: URS6 + RS6 = URRSS66 Avant?

Postby jolio1994 » Mon Nov 25, 2019 11:20 pm

It's actually the base for a laundry cart we use at my job. It supports 2000lbs and we throw them away like it's nothing, so I decided to re-use it.

I finished up the passenger side mount, and the engine is all bolted down and what not. Now to wait for Black Friday turbo sales and hopefully even an exhaust manifold kit sale.

Image2019-11-25_10-40-31 by Joel Francisco
jolio1994
 
Posts: 20
Joined: Feb 7, 2018

Re: URS6 + RS6 = URRSS66 Avant?

Postby jolio1994 » Sun Dec 01, 2019 5:12 pm

Little small kinda big update, but will add when I get everything in; Black Friday was very kind to me.

Two Mishimoto 12" Slim fans
Mishimoto 19 Row Oil-Cooler
Mishimoto R-Line Intercooler (Big Boy)
Tial 44mm MVR Wastegate
Tial Sport Q BOV
Stainless 304 Audi 4.2 Exhaust Turbo Header Kit
Dual Ball Bearing Billet T76 T4 .81 A/R Turbo

jolio1994
 
Posts: 20
Joined: Feb 7, 2018

Re: URS6 + RS6 = URRSS66 Avant?

Postby jolio1994 » Tue Dec 03, 2019 9:38 pm

jolio1994
 
Posts: 20
Joined: Feb 7, 2018

Re: URS6 + RS6 = URRSS66 Avant?

Postby jolio1994 » Fri Dec 13, 2019 6:46 pm

Mini update.

Driverside manifold is tact'd up. If the passenger side comes out any better I may end up redoing it. It's a step in the right direction.

Image20191213_160710 by Joel Francisco
Image20191213_161026 by Joel Francisco
jolio1994
 
Posts: 20
Joined: Feb 7, 2018

Re: URS6 + RS6 = URRSS66 Avant?

Postby alxdgr8 » Sat Dec 14, 2019 3:06 pm

That's gonna lag quite a bit with such huge pipe size... And I was really hoping you were joking about turbo above the hood. Props for doing this swap but it would be a shame to madmax a clean car like that.

Sent from my Pixel 4 XL using Tapatalk
-Alex-
@vexartmedia @odd.cylinders @5cylinder_porsche
1992 Porsche 968 (07K transplant in progress)
1983 Aud UrQ (MC1, GT2871R, IIc)
1986 Audi Coupe GT (7A swap and more)
2003 Audi S8 (Avus/Oxblood; DD; Collecting 6MT parts)
User avatar
alxdgr8
 
Posts: 1005
Joined: Feb 28, 2013
Location: Seattle, WA


Return to Projects

Who is online

Users browsing this forum: quattrobros and 15 guests